Visual-Based Training has become a cornerstone of continuous improvement (CI) initiatives, especially in complex and regulated manufacturing environments like medical device manufacturing. This training approach leverages visual learning techniques to enhance understanding, retention, and application of information.
By integrating Visual-Based Training into CI initiatives, organizations can cultivate a culture that values ongoing learning and improvement.
Training videos can highlight the importance of CI principles, showcasing success stories or best practices from within the organization.
For example, a video series featuring employees who have successfully implemented process improvements can inspire others to contribute ideas, fostering an environment where continuous improvement is a shared goal.
Below are several critical aspects that highlight the importance of visual training:
Enhanced Comprehension and Retention
Visual learning aids significantly enhance comprehension compared to classical training methods – one-on-one or by the Manufacturing Procedure.
Research indicates that individuals retain 65% of information presented visually, compared to 10% from text-based methods.
This increased retention is vital in manufacturing, where understanding intricate processes and compliance requirements is essential.
For example, a visual representation of assembly procedures can help employees grasp complex tasks more effectively, leading to fewer errors and higher quality outcomes.
Consistency Across the Workforce
At LightVision Media Group, we produce high-quality, customized video content that drives results. With over a decade of experience in visual-based training and inspection content, we understand the unique challenges of manufacturing and the critical importance of consistency in quality control. Here’s why partnering with us will benefit your organization:
Real-life Business Case:
One of our clients created a video demonstrating the procedure for the correct handling of live tissue, ensuring every employee across THV product lines adheres to the same high standard.
That initiative saved $2 Million in production scrap caused by delamination within the first 6 Months.
Accessibility and Flexibility
At LightVision Media Group, we produce high-quality, customized video content that drives results. With over a decade of experience in visual-based training and inspection content, we understand the unique challenges of manufacturing and the critical importance of consistency in quality control. Here’s why partnering with us will benefit your organization:
Using LightVision Media Group as a partner, your employees can access training content at their convenience 24/7 from any device anywhere in the world, allowing for self-paced learning.
This is particularly beneficial for companies with shift work or a diverse workforce. By providing training that can be accessed anytime, organizations enable employees to revisit materials as needed, which reinforces learning and aids in skill retention. For example, if an employee needs a refresher on a specific equipment operation, they can quickly review the relevant video rather than waiting for a scheduled training session.
Support for Safety and Compliance
Safety is paramount in manufacturing, and visual training is particularly effective for communicating safety protocols.
Videos can vividly demonstrate proper procedures, such as the use of personal protective equipment (PPE) or emergency response actions.
According to the National Safety Council, companies with effective training programs can see a 60% reduction in workplace injuries.
For instance, a training video that details the correct use of machinery safety features can significantly enhance compliance and reduce accident rates.
On-the-Job Training
Visual-Based Training complements On-the-Job Training by providing a resource that employees can refer to while working.
This just-in-time training approach is crucial in a fast-paced environment.
For example, when faced with a new piece of equipment or a revised process, employees can watch a short training video on the spot, ensuring they apply the correct methods without interrupting workflow.
This immediate access to training reduces the likelihood of mistakes and downtime, which directly impacts productivity.
Scalability and Efficiency in Training Programs
Visual training is highly scalable. As new processes, technologies, or regulations arise, training materials can be updated quickly and distributed to all employees with ease.
This ensures that the workforce remains current without the need for extensive in-person training sessions. This is particularly valuable in supporting Product Transfers and Production ramps.
For example, if a new FDA regulation is introduced, an organization can create a brief video outlining the changes and distribute it company-wide, ensuring that all employees are informed and compliant.
Data-Driven Insights for Continuous Improvement
Many organizations now incorporate analytics into their training programs, tracking employee engagement with training videos and measuring knowledge retention through assessments.
This data provides valuable insights into the effectiveness of training initiatives and highlights areas for improvement.
For instance, if analytics show that employees are frequently rewatching a specific training video, it may indicate that the content is either particularly complex or needs further clarification.
Conclusion
Visual-Based Training is essential for driving continuous improvement initiatives in medical device manufacturing.
By enhancing comprehension, ensuring consistency, and facilitating on-the-job learning, these training methods contribute to a culture of quality and safety.
As organizations continue to evolve and adapt, leveraging visual training will be critical in fostering an agile, knowledgeable workforce capable of meeting the demands of a dynamic industry.
